Tired of having to shut down your production for extended periods of time, when your flow meters need to be calibrated, because they need to be sent to the laboratory?
With Insacal Flow Rig, you can calibrate your flow meters on-site. The mobile calibration rig is easily maneuvered into the production area, and even allows calibration to be carried out in-line.
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Insacal Flow Rig was originally developed in cooperation with a Danish pharmaceutical company that required a modernized, fully documented solution to replace an outdated system.
A calibration technician from the company highlights:
The rig runs very well and swiftly finds the various set points. We are able to fit in more calibrations than before. The new rig is quicker and more accurate, and we don’t use much time fine-tuning it
He also explains the advantage of the increased automation:
It is a cumbersome process approving and certifying calibration technicians. The more we can automate, the less people we need to do the work.
The Insacal Flow Rig has helped the site significantly reduce downtime and resource usage, while ensuring fast and reliable calibration.
Reach out to us if you also need a solution that fits your needs
Insacal Flow Rig connects directly to the Unit Under Test (UUT) via existing pipework using either flanges or Tri-clamps. Once connected and supplied with power, the rig is ready to begin calibration.
The flow calibration rig can change the time spent on calibration from days to hours and the fast reponse time makes it easy to plan your calibrations with the least amount of downtime which will ultimately save you time and money.
By calibrating directly in your process line, you avoid:
In-line calibration gives you full control of the calibration process and helps you keep production running efficiently.
Insacal Flow Rig is engineered for:
It is delivered fully tested, calibrated, and ready for use with a documentation package tailored to your compliance needs.
As a benchmark, the flow calibration rig can calibrate a water flow ranging from 5 to 75,000 kg/h at a pressure of up to 5 bars and temperature of up to 40 °C. Ambient temperature must be between +10 °C and 40 °C. The rig needs a power supply of 400 VAC, 16 A. Other design parameters can be specified.
The flow calibration rig can be delivered with a traceable DANAK accreditation with an inaccuracy of less than 0.3 % of the measured value.
The specifications refer to our standard models, but the rig can be delivered according to almost any requirements you may have.
Read more about Technical Specifications and Configuration Options
Our Flow Rigs are used in the biotechnology and pharmaceutical industries and are designed according to hygienic design principles to prevent contamination and ensure reliable measurements. Hygienic design focuses on constructing equipment that can be easily cleaned, inspected, and maintained while minimizing the risk of microbial growth or product residue accumulation.
In our hygienic calibration Flow Rig, all components in contact with the fluid are made from materials suitable for hygienic applications, with smooth surface finishes that reduce the potential for fouling and bacterial attachment. Dead legs, crevices, and sharp corners are avoided because they can trap liquid and residues, which may compromise both hygiene and measurement accuracy.
The geometry of the piping and instrumentation supports complete drainage and prevents stagnant zones.
By incorporating hygienic design principles, our calibration flow rig not only ensures compliance with industry standards but also maintains measurement reliability and reduces downtime associated with cleaning and maintenance. This is especially important when calibrating flow meters used in sanitary processes, where both measurement accuracy and product safety are critical.
Our calibration team consists of skilled technicians with technical backgrounds who calibrate instruments on a daily basis. This hands-on experience gives us a deep understanding of your challenges and needs. You can learn more about our traceable and accredited calibration services.
A real-world example demonstrating how LEO Pharma improved efficiency, reliability, and compliance using Insacal Flow. The case highlights practical implementation, benefits achievied, and insights from high-volume pharmaceutical production.
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